Clear Polycarbonate Sheet Cut to Size 2mm to 12mm Impact Resistant

Clear Polycarbonate Sheet – Impact Resistant Glazing | Cut to Size | UK Stock

Our clear polycarbonate sheet is one of the toughest transparent materials available — approximately 250 times stronger than glass at equivalent thickness, yet half the weight. UV-stabilised as standard for outdoor and indoor use. Available cut to your exact size in 8 thicknesses from 2mm to 12mm, or in popular pre-cut formats for fast dispatch.

Price Guide (full 2440 × 1220mm sheets, inc VAT & delivery)

Rates shown are for full sheets — smaller cut panels cost more per square metre. Use the calculator above for an exact price on your size.

Technical Specifications

Thickness Selection Guide

Key Features & Benefits

• 250× stronger than glass — virtually unbreakable; ideal where safety and security are critical
• Half the weight of glass — easier and faster to install, reduced structural loading
• Up to 90% light transmission — as optically clear as glass, ideal for glazing and display
• UV-stabilised both sides — won't yellow or degrade outdoors; suitable for years of external use
• Class 1 fire rating — self-extinguishing, safer than acrylic in public buildings, schools, airports
• Cold-bendable — can be curved without heating (minimum bend radius: 150× thickness)
• Thermally formable — can be oven-formed for complex curved shapes
• Easy to machine — cuts, drills and routes with standard woodworking or metalworking tools
• Chemical resistant — resistant to dilute acids, aliphatic hydrocarbons and alcohols

Common Applications

• Machine guards & safety screens — the industry standard for rotating machinery protection
• Anti-vandal glazing — bus shelters, phone boxes, transport hubs, public buildings
• Greenhouse & shed windows — lightweight, shatterproof alternative to glass
• Rooflights & skylights — excellent light transmission with superior strength vs glass
• Security screens — banks, post offices, retail counters and kiosks
• Display cases & retail fixtures — clear, professional appearance for product display
• Racing car & motorsport windows — lightweight, impact resistant glazing
• Agricultural panels — UV stabilised for outdoor longevity in polytunnels and greenhouses
• Noise barriers — secondary glazing for acoustic attenuation

Installation & Working Guide

• Cutting: Use a circular saw or jigsaw with a fine-tooth blade. Score-and-snap works for 2mm–3mm. Leave protective film on during all cutting operations.
• Drilling: Standard HSS or wood drill bits. Use moderate speed, light pressure, and a scrap board underneath. Drill oversize holes to allow for thermal expansion.
• Fixing: Do not over-tighten screws — always drill clearance holes larger than the fixing diameter. Allow 2mm per metre of thermal expansion gap.
• Bending: Cold-bend along the long axis only. For tight bends, heat to 150°C–160°C in an oven (sheet must be pre-dried at 120°C for 2–4 hours to prevent bubbling).
• Cleaning: Mild soap solution and soft cloth only. Never use dry cloths, abrasive cleaners or solvents — these cause surface crazing.
• Adhesives: Bond with suitable polyurethane or silicone sealant. Avoid solvent-based adhesives which attack polycarbonate.

Polycarbonate vs Acrylic — Which Should You Choose?

Why Choose Industrial Polymers?

• ✓ UK stock for fast dispatch — order before 2pm Mon–Fri for same-day dispatch
• ✓ Precision cut to size — any dimensions from 100mm × 100mm to 3050mm × 2050mm
• ✓ Expert technical support — call +44 1282 277786 for material selection advice
• ✓ Trade pricing available — volume discounts for regular orders over £500
• ✓ 3,000+ plastic products in stock across 30+ materials