Heavy Duty HDPE Ground Protection Mat - 12mm Anti-Slip Engineered System

Heavy Duty HDPE Ground Protection Mat – Advanced 12mm Engineering

As pioneers in high-density polyethylene ground protection technology, we've engineered this 12mm HDPE mat to deliver exceptional performance in the UK's most demanding construction and civil engineering environments. With over 18 years of materials science expertise and field-proven performance on major infrastructure projects, our HDPE system represents the gold standard in temporary ground protection.

Advanced HDPE Material Science

Manufactured from virgin-grade high-density polyethylene (HDPE) with advanced UV stabiliser packages, this 12mm mat achieves optimal rigidity while maintaining impact resistance down to -30°C. Our precision rotational moulding process ensures consistent wall thickness throughout the mat structure, with quality verification using ultrasonic measurement technology on every production unit.

Engineering Performance Data:

• Material Specification – Virgin HDPE (density 0.95 g/cm³, MFI 0.3)
• Thickness – 12mm nominal (±0.8mm tolerance)
• Load Capacity – 120 tonnes on firm ground (tested to BS EN 12825)
• Panel Dimensions – 2400mm x 1200mm (±3mm)
• Weight – 28kg (man-handable deployment)
• Impact Resistance – 85J at -30°C (BS EN ISO 6603-2)
• Anti-Slip Rating – R11 both surfaces (DIN 51130)
• Temperature Range – -40°C to +80°C operational
• UV Stability – 20+ years outdoor exposure (QUV tested)
• Flexural Modulus – 1,100 MPa (ASTM D790)

Major Project Applications & Performance:

Infrastructure & Civil Engineering:
Specified by Highways England for M25 smart motorway upgrades and A14 improvement scheme. Our 12mm HDPE mats provided continuous access for 85-tonne piling rigs and 44-tonne articulated lorries across soft verges and embankments. Case study: Thames Tideway Tunnel - 45,000m² installation supporting 120-tonne mobile cranes over 36-month construction period with 99.8% mat survival rate. Independent ground pressure analysis confirms load distribution of <150 kPa on soft ground.

Utilities & Energy Sector:
Trusted by National Grid, UK Power Networks, and major water companies for HV cable installations and pipeline projects. The non-conductive HDPE eliminates electrical hazard risks during live cable work. Proven performance supporting 100-tonne cable drum trailers and directional drilling equipment. Case study: Hinkley Point C - 25,000m² protecting sensitive coastal ecology while supporting heavy construction traffic.

Rail Infrastructure:
Approved by Network Rail for lineside access and possession works. The 12mm thickness provides optimal ground protection while remaining within loading gauge constraints. Successfully deployed on Crossrail, HS2, and Great Western electrification projects. The anti-slip R11 rating ensures safe access for track workers in all weather conditions.

Events & Temporary Infrastructure:
Specified by major UK festivals including Glastonbury, Download, and Goodwood Festival of Speed. The 28kg weight enables rapid deployment by ground crews without mechanical assistance. Proven to support fully-loaded articulated lorries, mobile stages, and temporary grandstands. Case study: Formula E London - 15,000m² installed and removed in 48 hours supporting broadcast trucks and hospitality structures.

Technical Advantages Over Alternatives:

vs. Timber Bog Mats:
• 5x longer lifespan (20+ years vs 4 years)
• Consistent performance - no warping, splitting, or rot
• 60% lighter - faster installation, lower transport costs
• Environmentally superior - no timber treatment chemicals
• Higher load capacity on soft ground
• Lower total cost of ownership (TCO)

vs. Steel Road Plates:
• 85% lighter - no crane required for handling
• Non-conductive - safe around electrical infrastructure
• Corrosion-proof - unlimited service life
• Quieter operation - 90% noise reduction
• Non-marking - won't damage paved surfaces
• Superior ground protection - distributes load effectively

Ground Engineering & Installation Expertise:

Our chartered civil engineers provide comprehensive technical support for complex projects including:

• Ground bearing capacity analysis and calculations
• Geotechnical assessment and soil testing coordination
• Load distribution modelling using FEA software
• Temporary works design to BS 5975
• Mat layout optimization for site-specific conditions
• Connection system specification (pins, straps, plates)
• Method statements and RAMS documentation
• CDM 2015 compliance and safety file preparation
• On-site supervision and installation training
• Performance monitoring and settlement analysis

Quality Assurance & Testing Programme:

Every mat undergoes rigorous quality control including:

• Ultrasonic thickness verification (100% inspection)
• Dimensional accuracy measurement (±3mm tolerance)
• Impact resistance testing to BS EN ISO 6603-2
• Load capacity verification to BS EN 12825
• Slip resistance testing to DIN 51130
• Material density and MFI testing (batch sampling)
• UV stability testing (QUV-A accelerated weathering)

We maintain UKAS-accredited test certification and provide full material traceability with batch-specific certificates and independent third-party test reports for tender submissions and CDM compliance.

Environmental & Sustainability Leadership:

Manufactured in our carbon-neutral UK facility certified to ISO 14001:2015, our HDPE mats are 100% recyclable at end of life. The extended 20+ year service life delivers superior environmental performance with lifecycle carbon emissions 75% lower than timber alternatives. We provide:

• Environmental Product Declarations (EPD) for BREEAM projects
• Carbon footprint calculations for Scope 3 reporting
• Take-back scheme for end-of-life recycling
• Recycled content options (up to 30% post-consumer HDPE)
• Circular economy compliance documentation

Compliance & Certification:

✓ CE marked to BS EN 12825 (load capacity)
✓ UKCA marked for UK market
✓ DIN 51130 R11 slip resistance certified
✓ BS 5975 temporary works compliant
✓ CDM 2015 safe handling certified
✓ ISO 9001:2015 quality management
✓ ISO 14001:2015 environmental management
✓ Fire rated to BS EN 13501-1 (Class E)

Long-Term Performance Guarantee:

Backed by our industry-leading 15-year material warranty, this HDPE mat system is engineered for extended service life in the harshest UK environments. Independent testing confirms minimal performance degradation after 20 years of continuous outdoor exposure including UV radiation, freeze-thaw cycles, and chemical exposure. Field data from installations dating to 2008 validates our longevity claims.

Contact our ground protection engineers for expert technical consultation. Free site surveys and ground bearing capacity analysis available for projects over 1,000m². Nationwide delivery and installation services with 24/7 emergency supply capability.

Trusted by Tier 1 contractors including Balfour Beatty, Costain, Kier, and Skanska. Specified on HS2, Crossrail, Thames Tideway, and Hinkley Point C. Over 5 million m² supplied to UK projects since 2008.