Industrial Spaghetti Mat - PVC Wet Area Safety Flooring System

Industrial Spaghetti Mat System – Advanced Wet Area Protection

Drawing on over two decades of polymer engineering expertise, our industrial spaghetti mat represents the pinnacle of wet area safety flooring technology. Extensively tested in the UK's most demanding commercial environments, this system has become the specification standard for facilities where worker safety and hygiene compliance are non-negotiable.

Precision Engineering & Material Innovation

Manufactured using state-of-the-art continuous extrusion technology, each PVC strand undergoes precision forming to create the optimal 8mm diameter profile. Our proprietary PVC formulation incorporates advanced plasticizers for superior flexibility at low temperatures, while maintaining structural integrity in high-temperature wash-down environments up to 60°C.

Technical Performance Data:

• Material Composition – Medical-grade PVC compound with biocide protection
• Strand Configuration – 8mm diameter, precision-extruded tubes
• Mat Thickness – 12mm ±1mm (measured under 2kPa load)
• Open Area – 96% for maximum drainage efficiency
• Slip Resistance – R11 rating (DIN 51130) - exceeds HSE requirements
• Load Capacity – 500kg/m² point load tested (BS EN 12825)
• Chemical Resistance – pH 2-12, chlorine up to 200ppm
• Thermal Stability – -15°C to +60°C operational range
• Fire Performance – Bfl-s1 classification (BS EN 13501-1)

Industry-Specific Applications:

Food Manufacturing & Processing:
Certified for use in HACCP-compliant facilities, our matting is specified by major UK food manufacturers including meat processors, dairy facilities, and ready-meal production lines. The elevated strand design prevents bacterial harbourage while the biocide-treated PVC inhibits microbial growth. Independently tested to achieve >99.9% bacterial reduction (ISO 22196:2011).

Commercial Laundries & Wet Process Industries:
Proven performance in industrial laundries processing 10+ tonnes daily. The chemical-resistant PVC withstands continuous exposure to detergents, bleach, and high-temperature water. Case study: 12-year installation at major NHS laundry facility with zero mat failures.

Pharmaceutical & Cleanroom Environments:
Meets stringent pharmaceutical manufacturing standards for wet areas. The non-shedding PVC construction prevents particulate contamination while providing essential anti-fatigue properties for production staff. Validated for use in Grade D cleanroom environments.

Swimming Pools & Aquatic Centres:
Specified by Sport England and UK Active for public swimming facilities. Superior chlorine resistance tested to 5,000+ hours continuous exposure. The R11 slip rating provides maximum safety in constantly wet conditions, reducing insurance claims by up to 92% (industry data, 2023).

Expert Installation & Technical Support:

Our CSCS-certified installation team has completed projects ranging from small commercial kitchens to 5,000m² industrial facilities. We provide comprehensive technical support including:

• Site-specific drainage calculations and fall requirements
• CAD drawings and installation specifications
• Custom cutting and welding services for complex layouts
• Post-installation performance verification
• Maintenance protocols and cleaning specifications
• Staff training on proper mat care and inspection

Compliance & Certification:

Our spaghetti matting meets or exceeds all relevant UK and EU standards:

✓ HSE workplace safety guidelines for wet areas
✓ Food Standards Agency requirements for food contact surfaces
✓ BS 8300 accessibility standards
✓ COSHH compliance for chemical resistance
✓ Building Regulations Part M (access)
✓ Equality Act 2010 provisions

Quality Assurance Programme:

Every production run undergoes our rigorous 12-point quality control process including dimensional verification, tensile strength testing, slip resistance validation, and chemical resistance screening. We maintain ISO 9001:2015 certification and provide full material traceability with batch-specific test certificates.

Environmental Credentials:

Manufactured in our UK facility using renewable energy, our PVC matting is 100% recyclable at end of life. We operate a take-back scheme for worn matting, diverting 95% of material from landfill through our approved recycling partners.

Long-Term Performance Guarantee:

Backed by our 10-year material warranty, this matting is engineered for extended service life in the harshest commercial environments. Independent testing confirms minimal degradation after 10 years of continuous use in chlorinated pool environments.

Speak with our technical specialists today for expert guidance on your wet area flooring project. Free site surveys available for commercial installations over 50m².

Specified by over 2,000 UK facilities including NHS trusts, major food manufacturers, and leading leisure operators. Technical support available 8am-6pm Monday-Friday.